VB Arc360 program brand mark
Arc flash study · Australia · NSW · VIC · QLD · WA · SA · TAS · NT · ACT

Arc flash consultants on site
in every Australian state.

VB Engineering flies a field crew to your site, from Sydney to Perth, captures every bus with ElecTwin and delivers the arc flash study, labels and PPE tables to AS/NZS 4836:2023 and IEEE 1584-2018. The five-stage VB Arc360 program then keeps the study current.

Assess Label Train Enforce Renew
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1,000+
Power Studies
12+
Years
3,000+
km P&ID
20+
Digital Twins
21+
Countries
50+
Fortune 500

Selected engagements across the VB Group portfolio. ISO 45001 · ISO 9001 · Licensed ETAP · SKM · AutoCAD.

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Pfizer client logo
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Adani client logo
JSW client logo
Nestle client logo
ISRO client logo
Mahindra client logo
Siemens client logo
Bosch client logo
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Jindal Steel client logo
AMNS client logo
Rolls Royce client logo
Bayer client logo
Pfizer client logo
TATA client logo
Adani client logo
JSW client logo
Nestle client logo
ISRO client logo
Mahindra client logo
Siemens client logo
Bosch client logo
DuPont client logo
Aditya Birla client logo
Hindalco client logo
Amazon client logo
Australian Oil client logo
ITC client logo
Asian Paints client logo
Dr. Reddy client logo
Kia client logo
Bureau Veritas client logo
Lloyd client logo
Halliburton client logo
Jindal Steel client logo
AMNS client logo
Rolls Royce client logo
Arc flash consultants in Australia

Where does VB deliver arc flash studies in Australia?

VB Engineering delivers arc flash studies on site in all six Australian states and both mainland territories. A VB field crew flies in for the data walkdown, the network is modelled in ETAP or SKM PowerTools to IEEE 1584-2018, and labels and PPE tables are issued to AS/NZS 4836:2023 for review by the site electrical team.

State or territoryMain centres servedWHS and electrical safety regulatorSites VB supports
New South WalesSydney, Newcastle, WollongongSafeWork NSWData centres, BESS, process plants
VictoriaMelbourne, GeelongWorkSafe Victoria · Energy Safe VictoriaData centres, water utilities, process plants
QueenslandBrisbane, Townsville, GladstoneWorkSafe Queensland · Electrical Safety OfficeSolar farms, BESS, process plants
Western AustraliaPerth, KwinanaWorkSafe WAProcess plants, utilities, data centres
South AustraliaAdelaideSafeWork SABESS, solar, water utilities
TasmaniaHobart, LauncestonWorkSafe TasmaniaProcess plants, utilities
Northern TerritoryDarwinNT WorkSafeUtilities, process plants
Australian Capital TerritoryCanberraWorkSafe ACTData centres, commercial switchrooms

How does a VB arc flash study run on an Australian site?

  1. Scope review. The single line diagram, switchboard list and last study date are reviewed remotely to fix the bus count and site days.
  2. Fly-in data walkdown. A VB crew photographs every nameplate, relay setting and cable run in ElecTwin, VB's field data capture app, so each input is traceable.
  3. Model and calculate. Short-circuit current to IEC 60909, protection coordination and incident energy to IEEE 1584-2018, built in ETAP or SKM PowerTools.
  4. Labels and PPE tables. Arc flash labels, boundaries and PPE tables issued for each switchboard in line with AS/NZS 4836:2023 and the site's safe work procedures.
  5. Review and close-out. Findings and mitigation options walked through with the site electrical team, then the five-year re-study date is set.

Need an indicative price per bus or the 800 A rule? See arc flash study cost and requirements in Australia. For the full five-stage program, see VB Arc360 in Australia.

Why this matters

What does an arc flash event actually look like?

An arc flash is an uncontrolled release of electrical energy through air. On Australian sites it most often starts during routine switching, racking or fault finding on a live switchboard, and it releases heat, pressure and molten metal within a fraction of a second.

19,400 °C
Arc temperature · about four times the surface of the sun
140 dB
Blast wave · louder than a jet engine
0.2 s
Typical event duration · no time to react

How an incident becomes a liability

1 · Incident

An arc fault injures a worker during routine switching.

2 · Investigation

The WorkSafe inspector, insurer and counsel ask for your electrical risk assessment.

3 · No current study?

Outdated labels, unverified data, lapsed training records.

4 · Liability

Negligence exposure, penalties, insurance disputes, prosecution risk.

Safety is not a report. It is a responsibility.

The VB Arc360 program

How does the five-stage program run on an Australian site?

NFPA 70E does not stop at the study. It expects labelling, training, auditing and renewal to follow. VB Arc360 closes the loop · five engineered stages, 72 degrees each, that take your plant from assessed to permanently protected.

1 2 3 4 5 360° 5 STAGES 72° EACH
1
000° → 072°

Assess

Onsite data capture, photographic evidence to the ElecTwin cloud, ETAP modelling, IEC 60909 short circuit, IEEE 1584 incident energy, NFPA 70E risk assessment.

2
072° → 144°

Label

NFPA 70E warning labels engineered, printed, pasted at site in English and the languages of your workforce. Arc flash boundaries painted on the floor.

3
144° → 216°

Train

TeXeT QP PortalNFPA 70E 110.6. VR immersive moduleheadset included. Arc Flash Safety 3D Animated Training Videobranded.

4
216° → 288°

Enforce

Audit support per NFPA 70E. VijAI PPEAIAI vision platform watches existing CCTV for arc-rated PPE compliance, alerts supervisors, logs audit events.

5
288° → 360°

Renew

Annual label + data updates. Year three QP refresher. Year five mandated re-study per NFPA 70E and CEA 2023.

Stage · Assess

How do Australian site engineers verify the study data?

Most brownfield arc flash studies fail at the input layer. Single-line diagrams drift, settings change, cable schedules vanish. We close the gap with a photographic walkdown of every nameplate, every relay HMI setting, every cable schedule, uploaded to the ElecTwin cloud platform. Your engineers approve the evidence before a single calculation runs.

01

Capture

Onsite photo of every data point

02

Cloud

Uploaded to ElecTwin

03

Approve

You verify the evidence

04

Calculate

ETAP · IEC 60909 · IEEE 1584

VB engineer and client engineer reviewing the plant single line diagram on a table inside the UTILITY MCC room · CAPACITOR BANK and APFC PANEL cells visible on the labeled MCC behind them · this is the VB Arc360 ASSESS on-site data collection walkdown · real field photo
ElecTwin mobile dashboard · scan-to-inspect QR flow · projects home
ElecTwin · The Electrical Digital Twin Platform
Stage · Label

A label only protects the worker who can read it.

NFPA 70E 130.5(H) compliant warning labels, engineered to your bus, printed and physically pasted at site by the VB team. Issued in English plus the languages of your workforce, with VB watermark. Arc flash boundary marking painted on the floor at the same visit.

Real label samples from VB Arc360 deployments.

VB engineered arc flash WARNING label installed on PMCC-1 TRAFO-1 panel alongside MICOM protection relay · the deliverable outcome of the VB Arc360 program
English NFPA 70E DANGER arc flash label · DOUBLE BREAK ISOLATOR_1 · 1627.85 cal per cm squared
EnglishStandard
Stage · Train

Three engines, one Qualified Person.

NFPA 70E 110.6 requires Qualified Persons. VB Arc360 delivers three reinforcing engines · digital certification, immersive simulation, and a branded animated video your workforce sees at every induction.

TeXeT Qualified Person certification portal · Safety Hero GOLD SILVER BRONZE Participation certificates
Module 01 · Digital Certification

TeXeT QP Portal

NFPA 70E 110.6 aligned. Structured online assessments, automated pass and fail criteria, certificates with Safety Hero GOLD, SILVER, BRONZE, Participation tiers. Records that defend you in audits.

  • 3-year licence · unlimited trainees
  • Multilingual · auto certificates
  • Full audit log retention
NFPA 70E 110.6
Industrial worker in orange overalls wearing Pico VR headset during VB Arc360 immersive arc flash safety training with VB instructor
Module 02 · Immersive Simulation

VR Immersive Training

Perpetual licence including the VR headset device. Realistic arc flash hazard simulation, PPE selection drills, safe-work-practice scenarios. Risk-free, experiential, memorable. Workers practise the response before they face the risk.

  • Perpetual licence + headset included
  • Pre-loaded scenario library
  • Experiential learning
Drona Module
VB engineer presenting Arc Flash Safety 3D Animated Training Video on large screen to workers seated with helmets on table
Module 03 · Animated Video

Arc Flash Safety 3D Animated Training Video

A professionally produced 3D animated arc flash video · about three minutes · customised with your logo and site context. Plays at inductions, toolbox talks and contractor onboarding. Your standard, every single time.

  • Your branding + site context
  • Multilingual
  • Induction ready
Branded Production
Stage · Enforce

Prescribing PPE is half the duty. Verifying it is worn completes it.

PPEAI is the AI vision platform from VB Group's VijAI suite. It connects to your existing CCTV and verifies arc-rated PPE compliance in real time, in the electrical rooms your study flagged. NFPA 70E requires the employer to audit field work and verify procedures are followed · PPEAI automates that duty.

93%
Reduction in PPE non-compliance and related risks
80%
Decrease in recurring PPE violations
24/7
Continuous monitoring · instant supervisor alerts
On-PremiseCloudExisting CCTV
LIVE · CAM 04 · MCC ROOM
PPEAI
DANGER
REQUIRED PPE
25 cal/cm²
CAT 4 · BOUNDARY 1.2 m
SUIT TAG READ
8 cal/cm²
ATPV
8 cal/cm²
ENTRY DENIED · STOP
OCR · SUIT TAG 8 cal/cm² < LABEL 25 cal/cm² · INSUFFICIENT
ENTRY BLOCKED · EHS ALERTED · LOGGED
Stage · Renew

How does VB keep an Australian arc flash study current?

An arc flash study is a snapshot. Plants change · feeders are added, settings drift, people rotate. VB Arc360 is designed around that reality, with renewal engineered in from day one.

Year 0

Launch

Study · labels · training launch

Year 1

Update

Annual data + label refresh

Year 2

Update

Annual data + label refresh

Year 3

Refresher

QP refresher cycle · portal renewal

Year 5

Re-study

Mandated re-study · AS/NZS 4836 + Worksafe

Why VB

Why do brownfield arc flash studies in Australia need site-verified data?

Many Australian brownfield sites run on single line diagrams that no longer match the switchroom. VB closes that gap on site, before any calculation runs.

Field evidence · ElecTwin

Every input photographed on your site.

Every nameplate, relay setting, cable run and network fault level letter is photographed during the fly-in walkdown and uploaded to ElecTwin. Your site electrical team reviews and approves the evidence before the ETAP or SKM model is built, so the audit trail travels with the study.

One partner · full electrical safety scope

One partner from study to digital twin.

The VB team that runs the arc flash study also delivers load flow, short circuit and protection coordination, Qualified Person training, VR safety training, PPE monitoring with VijAI and a digital twin of the switchroom, so an Australian site deals with one accountable engineering partner.

Standards · IEEE 1584 + AS/NZS 4836

International method, Australian site practice.

Studies are built in licensed ETAP and SKM PowerTools to IEEE 1584-2018 and IEC 60909, then labelled and documented in line with AS/NZS 4836:2023 and the site safe work procedures, with remote engineering keeping the cost per bus competitive.

Australia regulatory frame

Which standards apply to an arc flash study in Australia?

Australian arc flash work sits under the model WHS Regulations, which place the duty to manage electrical risk on the person conducting the business, and AS/NZS 4836:2023, the standard for safe work on or near low-voltage electrical installations. IEEE 1584-2018 is the accepted method for incident energy and IEC 60909 for short-circuit current. Above 15 kV, network operators apply ENA NENS 09, and battery DC systems follow AS/NZS 5139. Arc-rated PPE cannot be defensibly selected without an incident energy study.

AS/NZS 4836:2023 Model WHS Regulations AS/NZS 3000 · Wiring Rules IEEE 1584 · 2018 IEC 60909 ENA NENS 09 AS/NZS 5139 NFPA 70E
Proof of delivery

What does VB arc flash field work look like?

Real VB engagements across 21+ countries · arc flash field work, photographed at site.

01 · AssessThree VB engineers in blue arc rated coveralls and 3M Peltor hard hats reading a Siemens MV switchgear relay HMI during the VB Arc360 ASSESS walkdown · capturing relay protection settings on the spot · real field photo
Data collection · every relay HMI setting captured
01 · AssessOutdoor distribution transformer with visible nameplate · the kind of asset every VB Arc360 walkdown photographs and uploads to ElecTwin · real field photo
Photographic walkdown · every nameplate captured
02 · LabelEngineered VB warning label installed on HVAC VIVARIUM LAB 1600A panel · 7.1 cal per cm squared with arc flash + shock boundary + bus + protection · real field close-up
Engineered label · installed at the panel
02 · LabelYellow and black tiger stripe arc flash boundary painted on the cable pit walls at an outdoor 33 kV substation · the physical approach boundary called out on the VB engineered label · real field photo
Arc flash boundary · marked at the panel
04 · Enforce40 CAL per cm squared arc flash ensemble worn during safety demonstration · VB Engineering PPE catalogue
Enforced state · labeled + relayed + monitored
05 · Renew<a href=Wistwin digital twin QR asset tag installed on Transformer-2 100KVA at a Bayer plant · the renewal hook that connects VB Arc360 to lifecycle digital twin · real field photo">
digital twin QR tag · the renewal flywheel
Our guarantees

What does VB Arc360 put in writing?

Four written commitments that make the compliance duties of this scope enforceable. Each one is part of every VB Arc360 engagement.

01

Turnaround SLA

Draft report within 15 business days of written SLD approval. Schedule lives on the project portal where you see it, and slippage caused by us is reported by us, first.

02

Free label re-issue

If your team corrects any input data within 30 days of the final report, we recalculate affected buses and re-issue the labels at no cost. Accuracy is our risk, not yours.

03

Audit support pledge

When a regulator, insurer or corporate auditor reviews this study, we stand with you · documentation, methodology defence and engineer time, included.

04

12-month warranty

Study deliverables are warranted for 12 months. Any error or omission attributable to our engineering is corrected free of charge, with affected labels and tables re-issued.

Practical questions

Arc flash consultants in Australia · frequently asked questions

Yes. VB delivers arc flash studies in Brisbane, Perth, Adelaide, Hobart, Darwin and Canberra and at regional sites in every state. A VB field crew flies in for the data walkdown, so the study method, deliverables and five-year re-study calendar are the same wherever the site is.

An Australian arc flash study follows AS/NZS 4836:2023 for safe work on low-voltage installations, IEEE 1584-2018 for incident energy and IEC 60909 for short-circuit current. HV networks above 15 kV are assessed against ENA NENS 09, and battery DC systems against AS/NZS 5139. NFPA 70E is referenced where the site or its insurer uses its PPE categories.

VB models Australian networks in ETAP and SKM PowerTools, and its teams also work in CYME, EasyPower, PSS/E and NEPLAN when a site already holds a model in one of them. Field data is captured in ElecTwin so every input in the model traces back to a site photograph.

Use the Get price estimate form on this page with your largest switchboard rating, top voltage, last study date and approximate bus count. VB returns an indicative price band and scope. Indicative per-bus rates for Australia are also listed on the arc flash study Australia page.

VB Arc360 is a five-stage arc flash risk management program: Assess, Label, Train, Enforce, Renew. A standard arc flash study delivers only the assessment phase. VB Arc360 closes the loop by also engineering and installing NFPA 70E warning labels at site, training and certifying your Qualified Persons through TeXeT, deploying VR immersive training with the supplied headset, enforcing PPE compliance through VijAI's PPEAI vision platform, and renewing the program to the mandated five-year re-study.

Most brownfield arc flash studies fail at the input layer with 22 to 40 percent discrepancy between SLD-as-marketed and SLD-as-installed. VB Arc360 closes that gap with a photographic walkdown of every data point · nameplates, relay HMI settings, cable schedules, utility short-circuit letter · all uploaded to the ElecTwin cloud verification platform and approved by your engineers before a single calculation runs. Typical legacy discrepancy reduced to under 2 percent. The audit trail is the deliverable.

TeXeT is the Qualified Person Training and Certification Portal. It runs structured online assessments aligned to NFPA 70E 110.6, issues certificates (Safety Hero GOLD, SILVER, BRONZE, Participation tiers), maintains training records and scores as documented proof of due diligence, and supports the three-year retraining cycle. Unlimited trainees, multilingual, audit-log enabled.

The VR module is a perpetual licence including the VR headset device, pre-loaded with realistic arc flash hazard simulation, PPE selection scenarios, and safe-work-practice drills. It teaches risk-free, experiential, memorable lessons. Workers practise correct response to arc events in virtual reality before they ever face the real risk. NFPA 70E expects competency, not just attendance.

PPEAI is the AI vision platform from VB Group's VijAI suite. It connects to your existing CCTV, identifies arc-rated PPE compliance in real time inside the electrical rooms your study flagged, alerts EHS supervisors on violations, and logs every event for audit. NFPA 70E expects the employer to audit field work and verify procedures are actually followed. PPEAI automates that duty.

Yes. The technical method is NFPA 70E 2027 + IEEE 1584 2018 + IEC 60909. The Australian regulatory layer is AS/NZS 4836 + AS/NZS 3000 + Worksafe state regulators · the country regulatory acceptance layer. Reports are signed by Chartered Engineers and are prepared for review in WorkSafe and electrical safety regulator audits in every state.

NFPA 70E requires the arc flash study to be reviewed at intervals not exceeding five years, or upon any material modification of the electrical system. VB Arc360 starts the re-study from a verified baseline · your data, labels, training records and PPEAI compliance history already live in our systems, so the year five revalidation is faster and lower-friction than a fresh study.

Request an arc flash study for your Australian site.

Tell us your plant, your study history, and your timeframe. A named Chartered Engineer responds within 24 hours · with an evidence-grade scope and anonymised Australian case references.

  • 4 fields. No phone interview to start.
  • Routes directly to Practice Lead PSS.
  • Anonymised Australian case references with first reply.
  • Same-day callback for deadline-driven enquiries.

Arc Flash Risk Assessment scoping

Tell us about your plant. A Chartered Engineer replies within 24 hours.

What does a VB arc flash engagement in Australia deliver?

A large process plant in Western Australia with a 33 kV ring main.

Outcome: fly-in walkdown, ETAP model to IEEE 1584-2018, labels and PPE tables issued in line with AS/NZS 4836, and a five-year re-study calendar set with the site electrical team.

Tell us where in Australia you need arc-flash compliance engineered. A Chartered Engineer responds inside 24 hours.

Scope Your Plant