VB Engineering 3D LiDAR Scanning from the Hyderabad HQ + 9 site offices. Country-native standards overlay. CEng MIE (India) + FIE signed. Native handover to Wistwinthe sister Industry 4.0 digital twin SaaS.
Tripod, drone, and handheld LiDAR capture of the as-found brownfield Reliance Jamnagar twin-refinery across India, registered to plant grid with under-15 mm closure error, delivered as a documented point-cloud library ready for as-built drafting and digital-twin handover.
Across the 21 refineries, 35 GW of thermal capacity, and 600+ industrial estates that anchor India's manufacturing base, a LiDAR-backed reconciliation walk is what makes every downstream engineering deliverable trustworthy. India runs one of the most concentrated brownfield retrofit markets in the world: 21 refineries operating between 1965 and 2018 vintages, 35 GW of thermal capacity overdue for arc flash recertification, and a pharma cluster (Hyderabad, Visakhapatnam, Ahmedabad) where every API plant carries IS 5571 hazardous-area exposure. India's greenfield era is largely past for refineries and metals. The next decade of value comes from brownfield expansion, debottlenecking, and digital-twin handover on plants that are 15-40 years old. That is where every one of our last 1,000+ studies has happened.
Capture follows ISO 17123-9 for instrument verification with point-cloud registration to ASTM E2807-08 closure tolerances. Where the operator references IS 3043 (earthing) · IS 5571 (hazardous area classification) · IS/IEC 60909 (short-circuit) · IS 13947 (LV switchgear), the deliverable formatting layer aligns to it; the underlying capture methodology is invariant.
Walk-down survey with the plant electrical authority, hot-work and high-altitude permit alignment with plant electrical authority + DGCA for drone permission, target-network design and ground-control survey. Capture begins only after the safety stack is signed.
Leica RTC360 / FARO Focus Premium static capture at sub-3 mm accuracy. Density tuned to the level of detail required: 6-12 mm at process-equipment level, 25 mm at building-envelope level. Coverage planned around the Indian brownfield plant constraints (live plant, restricted shutdown windows).
Drone-LiDAR for elevated structures, mobile-scanner trolleys for corridor-heavy plants, handheld LiDAR for restricted bays. The combined capture closes the coverage gaps a tripod-only survey leaves behind.
Closure error under 15 mm at the project extents; under 8 mm typical in dense equipment zones. Plant grid established or reconciled at the start, every cloud registered to it, no floating sub-models.
Structured E57 / RCP / LGS library with metadata, plus web-viewer access for plant engineering and contractor review. Asset register linked to point-cloud coordinates so the operator can navigate by equipment tag.
Registered point-cloud library hands directly into the as-built engineering workflow (P&ID, isometric, GA) or the the digital twin platform digital-twin platform, with no re-registration required.
Three engagements that show how this works in practice across Indian brownfield plants:
a 220,000 BPD coastal refinery with 1996-vintage 132 kV intake.
The engagement: PESO 5-year renewal triggered relay coordination + arc flash + transformer-health re-baselining; existing SLD predated last DCS upgrade.
a USFDA-inspected API plant with Zone 1 process bays.
The engagement: A short-circuit incident at the LT panel during expansion forced unplanned EHS audit; client needed CEng-signed Arc Flash + Coordination study in 18 working days.
a 5 MTPA integrated steel plant with 220 kV captive power + EAF + LF + caster.
The engagement: Coordination drift on the EAF feeder caused nuisance trips on the rolling mill side; harmonic measurement + protection re-grading restored stability.
Buyer questions we hear consistently across PESO-renewal, CEIG-stamp, and OISD-117 conversations in India:
Tell us what you need scanned in India. A capture lead responds inside 24 hours.
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