Data capture and pre-processing:
For simulation of manufacturing unit, we have to check the levels of input from
the client. For plant simulation we require the basic type of inputs from the
clients or the inputs we need to take from the site with our site engineers. The
details need in the designing of 3D plant simulation are the dimensions of the
layout up to the level of require accurate output as per site. Details of
equipments available on floor area with a basic detail for maintaining the
process design.
Modelling: generation/fitting of analytical surfaces
With the inputs the designing of plant in 3D will start modelling with available
data and also with our ideology of designing plant. Initially we need updated
layout with accurate dimensions as per site data or existing. Create the pillars
data and walls to get the basic structure. After the creation of total
structure, we need internal equipments and available floor space as per site if
existing or plan as per design idea. This results in the creation of 3D with
basic process flow as per our requirements.
With final output 3D model, we need a simulation report for the analysing the output
production rate as per the real-time production sequence to get the arrangement in a
lean process. With the available data base after simulation using dashboard the output
of all the parameters has been analyzed and the reports has been analyzed with the
sequence of crated process flow. These reports include output, Input required, dwell
time of machine, total process time, stay time etc…, using pie and bar charts. The final
output gives the estimation and major requirements of existing plan results on reducing
waste of time and money gives better comparative profits
