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VB engineer in VB arc-rated clothing and hard hat, arms folded, in front of a switchgear lineup carrying arc flash labels
Arc flash risk assessment · US facilities

Arc flash risk assessment to NFPA 70E. See the scope, the proof and your cost band.

Field data, an ETAP or SKM model, incident energy to IEEE 1584-2018, labels installed and a report stamped by a PE licensed in your state. Every step below is shown with a photo of our own work.

Fixed-price written quote, firm for 60 days. Scope, assumptions and exclusions are stated before you sign, so the price you approve is the price you pay.

  • 1,000+ studies delivered since 2014
  • A PE licensed in your state signs and stamps the report
  • Labels installed and photographed, not only printed
NFPA 70EIEEE 1584-2018NEC 2026ETAPSKM PTW
1Your site2Your quote

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Answer two questions. No email needed to see the result.

Count each switchboard, panelboard, MCC, transformer and disconnect as one piece.

Indicative cost band Enter your equipment count
Timeline
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Includes
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Indicative, modeled: VB US pricing model, October 2026, AC systems, site access on agreed dates. Your written quote states scope and assumptions and is firm for 60 days.

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Arc flash assessment requirements

What does an arc flash risk assessment require?

An arc flash risk assessment is the NFPA 70E 130.5 process that finds where an electrical arc could injure a worker, calculates the incident energy at each piece of equipment, and sets the boundary, PPE and label for it. It must be reviewed at least every five years and after any change to the system.

Arc flash and shock approach boundaries in front of a switchboardA worker walks toward a 415 V switchboard and is stopped by the EHS engineer at the arc flash boundary, 1.228 m from the front. The limited approach boundary is at 1.067 m and the restricted approach boundary at 0.305 m, so the arc flash boundary is the outermost line on this equipment. 10.305 mRestricted approachRestricted21.067 mLimited approachLimited31.228 mArc flash boundaryArc flash

Stopped at 1.23 m. On this board the arc flash boundary sits outside the limited approach line, so no one crosses it without arc-rated PPE.

How close can your people stand?

Three lines on the floor, all taken from one VB label on a 415 V distribution board (4.97 cal/cm² at a 61 cm working distance). Every label we install carries all three.

BoundaryDistanceWho may cross
3Arc flash boundary1.228 m (4 ft 0 in)Anyone inside wears arc-rated PPE for the label value.Where incident energy falls to 1.2 cal/cm² · NFPA 70E 130.5
2Limited approach1.067 m (3 ft 6 in)Qualified persons, or others continuously escorted by one.Shock boundary, 151 V to 750 V · NFPA 70E 130.4
1Restricted approach0.305 m (1 ft 0 in)Qualified persons only, with shock protection and a plan.Shock boundary, 151 V to 750 V · NFPA 70E 130.4

Distances from the published VB label shown on this page. Your boundaries come from your own study; they change with fault current and clearing time.

RequirementClauseHow VB meets it
Identify arc flash hazards and estimate their likelihood and severityNFPA 70E 130.5Walkdown, model and incident energy at every bus in scope
Document the assessment and review it at least every five yearsNFPA 70E 130.5PE-stamped report, with the next review date set
Assess shock risk and set approach boundariesNFPA 70E 130.4Limited and restricted approach boundaries on every label
Label equipment with voltage, arc flash boundary and incident energy or PPE categoryNFPA 70E 130.5(H)Labels printed, installed and photographed
Show the date of the study on the labelNEC 2026 Art. 110.16(B)Assessment date printed on every VB label
Select PPE for the hazard at each taskNFPA 70E 130.7 · OSHA 29 CFR 1910.335PPE requirement on every label, PPE supply on request
Assess workplace hazards that need PPE, in writingOSHA 29 CFR 1910.132(d)Report written to serve as the documented assessment
Do energized work only under a permitNFPA 70E 130.2(B)Energized electrical work permit template issued with the study
Scope of work

What the assessment covers, task by task

Six tasks make up a complete arc flash safety assessment, from the walkdown to the stamped report. The full scope of work and data checklist is on its own page.

TaskWhat we doStandardYou receive
1Field data and one-lineWalk down every bus in scope. Record nameplates, conductor sizes and lengths, and protective device settings. Correct the one-line to match what is installed.NFPA 70E 130.5Verified one-line, data workbook, photographs
2Load flow and short circuitBuild the model in ETAP or SKM from the utility fault level down. Run load flow where operating scenarios change the result, and calculate fault current at every bus.IEEE 551Fault current table, load flow summary
3Equipment duty checkCompare each breaker, fuse and bus rating with the fault current it could see.NEC 110.9 · NEC 110.10List of overdutied equipment
4Protective device coordinationCheck that the device nearest a fault trips first, and find settings that lower incident energy without nuisance trips.IEEE 242Time-current curves, settings recommendations
5Incident energy, boundaries and labelsCalculate incident energy (heat at working distance, in cal/cm²), the arc flash boundary and the shock approach boundaries at every bus. Print and install the labels.IEEE 1584-2018 · NFPA 70E 130.4, 130.5(H)Incident energy table, installed labels
6PE review and reportA Professional Engineer reviews the model and every assumption, then signs and stamps the report.IEEE 1584.1 report structurePE-stamped report, model file
Method and timeline

How the assessment runs, shown on our own sites

Six activities, each with a photograph of VB engineers doing it. Typical for one site of up to 100 buses.

VB engineer checking an LV panel lineup and its existing labels
1Days 1 to 3

One-line read, price in writing

An arc flash engineer reads your one-line, your answers and any existing labels, then fixes scope, assumptions and price in writing.

VB engineer checking an LV lineup before scoping
VB survey crew in arc-rated coveralls and hard hats working along a switchgear lineup
2Weeks 1 to 2

Walkdown of every bus

The arc flash survey covers every switchboard, MCC and panel in scope. The crew works in arc-rated clothing, under your permits.

VB survey crew in arc-rated coveralls on a switchgear lineup
VB engineer capturing switchgear nameplate data on a tablet
3Weeks 1 to 2

Nameplates and settings captured

Ratings, device settings and cable data are captured cubicle by cubicle on a tablet, with a photograph of each.

Asset data captured on a tablet, cubicle by cubicle
VB engineer in a hard hat and hi-vis checking equipment at an outdoor substation
4Weeks 2 to 5

Source data checked, model built

Utility service and transformer data are checked at the source, then the network is modeled in ETAP or SKM for short circuit, coordination and incident energy.

Source data checked at an outdoor substation
VB engineer applying arc flash labels across a distribution panel lineup
5Weeks 5 to 7

Labels installed at the equipment

Every label is applied at its own piece of equipment and checked against the label schedule.

Labels applied across a distribution lineup
Installed VB arc flash labels on a row of switchgear panels
6Week 7

Labels photographed, report stamped

Every installed label goes into the label schedule with its photograph, and the PE stamps the report.

Installed VB labels on a lineup, photographed for the label schedule

One site, up to 100 buses

Weeks from written approval. Walkdown dates follow your shutdown windows.

Written scope and price
3 days
Walkdown and data
2 weeks
Model, studies, PE review
3 to 4 weeks
Labels and signed report
2 weeks
StartWeek 2Week 5Week 7
Up to 25 busesAbout 4 weeks
26 to 100 buses5 to 7 weeks
101 to 300 buses8 to 11 weeks
Over 300 buses12 weeks or more
Arc flash survey requirements

Seven kinds of data, and where to find them

Send what you have. Anything missing or out of date is collected during the arc flash survey and is already in the quote.

Utility fault levelA letter from your utility with available fault current and X/R at the service point.
TransformersNameplate: kVA, voltages, impedance and winding connection.
Cables and buswaySize, material, length and installation, from drawings or the walkdown.
Protective devicesBreaker and relay make, model and settings; fuse type and rating.
Equipment and enclosuresSwitchgear, MCCs and panelboards: type, rating and enclosure size.
GroundingSolidly grounded, resistance grounded or ungrounded, per source.
One-line diagramsAny version, even outdated. We correct it to match the installed system.
Data request checklistThe same list as a one-page checklist your team can work through before the walkdown.
Tools

The software and formats behind the study

ModelingETAPShort circuit, coordination and incident energy in one model. The file is handed over to you.
ModelingSKM PowerToolsUsed where your existing studies are in SKM, so the next review starts from your model.
Digital twinElecTwinVB Group platform that keeps the one-line, labels and review dates in one place. About ElecTwin
Report formatIEEE 1584.1Scope and deliverables structured to the IEEE guide, and to CSI 26 05 73 where your specification calls for it.
Deliverables

What you hold at the end

Everything an inspector, an insurer or your next engineer will ask for, in one set.

DeliverableWhat it gives you
PE-stamped reportSigned and stamped by a PE licensed in your state, with every assumption stated.
Incident energy tableIncident energy, arc flash boundary and PPE category basis for every bus.
Label schedule and photosEvery label listed by location, with a photograph of it installed.
Updated one-lineYour one-line corrected to the installed system, in PDF and CAD.
Conformance matrixEach NFPA 70E and NEC requirement mapped to the page that meets it.
Settings recommendationsDevice setting changes that lower incident energy, ranked by effect.
Model fileThe ETAP or SKM file, yours to keep for the next review.
Inside the reportArc flash study report
  1. Conformance matrix and executive summarySec. 1-2
  2. Method and assumptions, IEEE 1584-2018Sec. 3
  3. One-line as found and field data packSec. 4-5
  4. Short-circuit study and equipment dutySec. 6
  5. Protective device coordinationSec. 7
  6. Incident energy table, bus by busSec. 8
  7. Label schedule with artworkSec. 9
  8. Action register and certificationSec. 10-11
PE stamp

Eleven sections, mapped to IEEE 1584.1-2022. See what each section must contain.

VB arc flash warning label showing incident energy, boundaries, PPE and the assessment date
The labelIncident energy, working distance, arc flash boundary, shock boundaries, PPE and the assessment date.VB label format, as printed
VB engineer installing an arc flash label on a transformer outgoing feeder panel
Installed, not only printedEach label is applied at the equipment and photographed for the label schedule.Label installation on a feeder panel
Two VB engineers marking up a one-line diagram beside a UPS feeder lineup
Updated one-lineYour one-line corrected to the installed system and handed back in PDF and CAD.One-line marked up beside a UPS feeder lineup
Add-on services

Everything else an arc flash program needs

Quoted with the assessment or on their own. Ask for any of them with your quote.

Yellow and red approach boundary floor marking along a switchgear lineup

Approach boundaries on the floor

Boundaries marked in front of switchgear, so the limit is visible before a door opens.

VB-branded 40 cal/cm2 arc flash suit with hood and face shield

PPE selected and supplied

PPE matched to the incident energy on each label, up to 40 cal/cm² suits, supplied on request.

Electrical safety trainee using a VR headset during a VB training session

Qualified-person training

Classroom and Drona VR training on boundaries, labels and PPE, so your team can act on every label.

Permits and the five-year program

The paperwork that keeps the assessment in force.

  • Energized electrical work permit template
  • Five-year review and change-triggered updates
  • Label and training dates on one calendar
Who does the work

Four roles, one accountable signature

Your quote names the engineer of record. Who signs an arc flash study explains the PE requirement.

FieldField engineerRuns the walkdown, records nameplates and settings, and installs the labels.
ModelPower systems engineerBuilds the ETAP or SKM model and runs short circuit, coordination and incident energy.
CheckSecond engineerChecks the model against the field data before it goes to the PE.
SignProfessional Engineer of recordLicensed in your facility’s state. Reviews, signs and stamps the report. Name and license number are on your quote.
VB engineer in an arc flash suit and hood applying a label to an incomer panel
On your site

How we work around live equipment

  • Your site safety plan, permits and lockout rules apply, and we sign in to them before work starts.
  • Covers are opened only by qualified persons in arc-rated PPE selected for the task, per NFPA 70E.
  • Walkdowns are booked around your shutdown windows and change freezes, not the other way round.
  • Every reading is photographed, so each value in the model traces back to the equipment.

See your cost band first. The quote follows.

Why VB

Signed engineering, priced before you commit

1,000+

Studies delivered

Arc flash and power system studies since 2014, in 21 countries.

PE

Signed in your state

A Professional Engineer licensed in the facility’s state signs and stamps every US study.

ETAP · SKM

A model you keep

The model file is yours, so the five-year review starts from it, with us or anyone else.

Modeled caseIn date. Still invalid.Illustrative scenario · a hyperscale data center campus

The study is inside its interval. The labels are already wrong.

A scheduled reassessment walkdown finds the installed distribution has moved away from the modeled one-line. The date is not the problem. The change is. Modeled from findings that recur in reassessments, to show the method; it is not a single client record.

  1. Feeder arrangement changed after the previous study, unrecorded
  2. Labels showed a fault level no longer present
  3. Model rebuilt and labels re-issued with the new study date

Changed anything since your last study?

How the price is set

Three things set the price

The cost band above uses the same three inputs. Arc flash study cost sets out the rates and assumptions in full.

BusesEach bus is a point in the model. Medium-voltage buses carry more engineering than low-voltage ones.
Drawing conditionCurrent one-lines shorten the walkdown. Missing or outdated ones are rebuilt in the field.
Field workData collection and label installation by VB, or by your own team.

Quoted separately: equipment upgrades, setting changes made in the field, and DC systems, which IEEE 1584-2018 does not cover.

Your band takes 30 seconds.

Before you ask

What facility teams ask us first

Do you work in my state?

Yes. VB delivers arc flash studies across the US, and a Professional Engineer licensed in your facility’s state signs and stamps the study.

Who signs the study?

A PE licensed in the state where the facility is located reviews, signs and stamps the report. The name and license number are on your quote.

Does OSHA require an arc flash risk assessment?

OSHA 29 CFR 1910.132(d) requires employers to assess workplace hazards that call for PPE, and 1910.335 requires protective equipment for electrical hazards. OSHA treats NFPA 70E as the recognized industry practice for meeting those duties for arc flash.

What is an arc flash study, and is it the same as a risk assessment?

No. The study is the engineering: the model, fault currents and incident energy. The risk assessment under NFPA 70E 130.5 uses those results to set boundaries, PPE and labels. VB delivers both in one scope.

Is the band the price?

It is an indicative band from our US pricing model. Your written quote states the scope and assumptions and is firm for 60 days.

How often does the study need updating?

NFPA 70E requires a review at least every five years, and sooner after any change to the electrical system that affects the results.

Will you need a shutdown?

Usually not for data collection. Most readings are taken with covers closed or by qualified persons in arc-rated PPE. Where a cover must come off energized equipment, it is planned with you first.

What is arc flash testing, and is it part of the assessment?

No. Arc flash testing usually means testing PPE or equipment against a live arc in a high-power laboratory. An arc flash risk assessment is a site survey and a calculation, with no live arc. VB specifies PPE with a tested arc rating at least equal to the incident energy on each label.

Your cost band takes 30 seconds. Your quote takes one short form.

A written scope and price from an arc flash engineer, signed by a PE in your state.

Or write to connect@groupvb.com · US office · Katy, Texas

Your cost band in 30 seconds.