A refinery at dusk, half photograph and half Wistwin digital twin, with live readings pinned to columns, reactors, pumps and the substation SMARTWIN™ Column C-101 · top temp · 342 °C PREDICTWIN™ Reactor R-204 · pressure · 18.6 bar VOLTWIN™ Exchanger E-9 · duty · 96.2 % AVIRATWIN™ Stack S-1 · CO · 4 ppm INSPECTWIN™ PSV-31 · test due · 12 days PLANTWIN™ Tower T-3 · level · 61 % ELECTWIN® Substation SS-2 · load · 78 % PREDICTWIN™ Pump P-17 · vibration · 2.1 mm/s

Illustrative refinery · simulated readings · drag to compare

Wistwin® · the digital twinning platform developed by VB

Every asset. Every signal. One living twin of your plant.

Wistwin® is the industrial digital twinning platform developed by VB Group. It brings every asset, its live data, its 3D position and its compliance record into one twin, across 12 modules in five layers. Plants start with one layer and add the next when it pays. 78 plants run on Wistwin, with 12,547 assets twinned.

Enquire now Explore the 12 modules

Trusted by the World's Most Demanding Plants.

AdaniAlbaGMRHCLISROITC LimitedNestléPfizerQAFACRolls-RoyceTata
  • 78plants live on Wistwin
  • 12,547assets twinned
  • 12modules
  • 5layers, adopted one at a time

As published on wistwin.in, October 2026.

Why VB built a twin platform

Your plant was engineered once. Wistwin keeps it engineered.

Wistwin is VB's platform for keeping a plant's engineering data alive after the project ends. A digital twin is a live digital model of a physical plant, kept current by data from the plant itself. A drawing describes the plant as designed; a twin describes it as it runs today.

VB has spent more than a decade inside operating plants: scanning them with LiDAR, redrawing their P&IDs and single line diagrams, modelling their electrical systems in ETAP and SKM, and auditing their safety. Every one of those jobs produced data the plant would need again, and on most sites it went into a folder and began to age the day the report was signed.

Wistwin was built to end that. The asset register, the electrical model, the 3D scan and the inspection record become modules of one twin, each kept current by the plant as it runs. Engineering first, software second: every module exists because a plant problem kept coming back.

Leica tripod laser scanner set up on an operating plant floor during a VB LiDAR scan, the first step in building a plant's digital twin
Every twin starts on site: a VB laser scan of an operating plant.

Before the twin

  • Asset data split across the ERP, spreadsheets and people's memory
  • OEE and energy reported days after the shift
  • Electrical survey on paper, retyped into the model
  • Audit evidence assembled by hand before each visit

With Wistwin

  • One register, ISO 14224 hierarchy, a QR code on every asset
  • Live on the shop floor, refreshed every 3 seconds
  • Captured offline on a tablet, exported to ETAP or SKM
  • Controls monitored daily, the audit pack built in one step

The architecture

Five layers. Twelve modules. One twin.

Wistwin is built in five layers: Foundation, Telemetry and field data, Spatial, Operational intelligence, and Compliance and ESG. Each layer reads what the layer beneath it built, so a plant can start at the asset register and add a layer only when the last one has paid for itself.

L1 · Foundation

The asset register every other module hangs off.

L2 · Telemetry and field data

Live signals from machines, and electrical data from the field.

L3 · Spatial

The plant in 3D, with the plan running on it.

L4 · Operational intelligence

Energy, failures, causes and inspections.

L5 · Compliance and ESG

Regulation, reporting and continuous safety.

All 12 modules

What are the 12 Wistwin modules, and how does each one help?

Wistwin has 12 modules in five layers: Foundation (AssetTwin), Telemetry and field data (ConnecTwin, SmarTwin, ElecTwin), Spatial (PlanTwin), Operational intelligence (VolTwin, PredicTwin, InsighTwin, InspectWin) and Compliance and ESG (TrusTwin, ImpacTwin, AviraTwin). InspectWin also comes as an Audit Edition. Each module has its own page on wistwin.in, linked from its card.

L1

Foundation

The asset register every other module hangs off

L1 · Foundation

AssetTwin™

One asset register for the whole plant

Most plants keep their assets in three places: the ERP, a spreadsheet and the memory of senior technicians. AssetTwin brings every machine, valve, instrument and spare into one hierarchy (plant, area, unit, equipment, component) aligned to ISO 14224, syncs it with SAP, Oracle or Tally, and gives each asset a QR code linked to its maintenance history. Capex planning and spares stop depending on whoever remembers.

Fed by VB engineering As-built engineering · LiDAR scanning

Explore AssetTwin™ on wistwin.in ↗

L2

Telemetry and field data

Live signals from machines, and electrical data from the field

L2 · Telemetry and field data

ConnecTwin™

Connects old and new machines without touching the PLC

Digitalisation usually stalls at the machine with no port and no manual. ConnecTwin reads modern controllers over OPC UA, Modbus, Siemens S7, EtherNet/IP, MTConnect and 40+ other drivers, and fits clamp-on current sensors to machines that have no digital port at all, with no panel modification. Every reading is mapped to a named asset (ISA-95), and the design is read-only, so nothing can write back to your controls.

Explore ConnecTwin™ on wistwin.in ↗

L2 · Telemetry and field data

SmarTwin™

Live OEE while the shift is still running

When OEE arrives as next week's spreadsheet, the shift that lost the time is long over. SmarTwin calculates availability, performance and quality per machine, shift and product, refreshes shop-floor screens every 3 seconds, and lets operators tag each stoppage with a reason code at the machine. Supervisors act on losses in the same shift, not in the monthly review.

Explore SmarTwin™ on wistwin.in ↗

L2 · Telemetry and field data

ElecTwin®

Electrical field data, captured once and ready to model

Power system studies fail at the input more often than at the calculation. ElecTwin captures transformers, breakers, relays and cables on a tablet against 15 modelling-grade templates, runs fully offline in switch rooms with no signal, attaches nameplate and settings photos to every record, and exports straight to ETAP, SKM, CYME and EasyPower. It is stage one of every VB arc flash study.

Fed by VB engineering Arc flash study · Power system studies

Explore ElecTwin® on wistwin.in ↗ · Get it on Google Play

L3

Spatial

The plant in 3D, with the plan running on it

L3 · Spatial

PlanTwin™

Your plant in 3D, with the production plan running on it

PlanTwin renders the plant in the browser, built from VB laser scans and 3D models, and runs finite-capacity scheduling against the real lines, constraints and material on hand. When a machine breaks down or a lot arrives late, the plan rebalances against the model instead of a spreadsheet, and orders flow both ways with SAP, Oracle or Tally.

Fed by VB engineering LiDAR scanning · Digital twin foundation

Explore PlanTwin™ on wistwin.in ↗

L4

Operational intelligence

Energy, failures, causes and inspections

L4 · Operational intelligence

VolTwin™

Where every unit of electricity goes

VolTwin reads plant and utility meters, attributes consumption to each machine and line, and tracks energy intensity per unit produced against ISO 50001:2018 energy performance indicators. Peak-demand alerts warn before the contract maximum demand is crossed, and the BRSR Core energy disclosure is built from live meter data rather than from bills.

Fed by VB engineering Power quality study · Load flow analysis

Explore VolTwin™ on wistwin.in ↗

L4 · Operational intelligence

PredicTwin™

Failures predicted, spares already staged

PredicTwin watches vibration, bearing temperature and motor current on critical assets, estimates the time to failure, and raises the maintenance task in your existing CMMS before the breakdown. Because it reads the asset register, the spare is ordered against real vendor lead times, so an unplanned stoppage becomes a planned one.

Explore PredicTwin™ on wistwin.in ↗

L4 · Operational intelligence

InsighTwin™

Why it happened, in plain words

A dashboard shows that OEE fell; InsighTwin explains why. It writes a daily variance report in plain language, connects causes across sources (a bearing alert, a slow changeover, the OEE drop that followed), lets the plant head drill from the headline to operator detail, and answers typed questions about performance gaps.

Explore InsighTwin™ on wistwin.in ↗

L4 · Operational intelligence

InspectWin™

Inspection, testing and maintenance, audit-ready

Each asset gets a QR code; one scan opens the right inspection form, timestamps it and attaches photo evidence. InspectWin runs 50+ compliance templates including NFPA 25, IS 7388 and Schedule M, alerts before statutory due dates, vaults certificates and produces the audit PDF on demand. For electrical assets it holds every arc flash label with its study date, which NEC 2026 Article 110.16(B) now requires on the label.

Fed by VB engineering VB Arc360 programme · Arc flash study

Explore InspectWin™ on wistwin.in ↗

L4 · Operational intelligence

InspectWin™ Audit Edition

For teams that audit sites they do not own

Group EHS teams, insurers' engineers and third-party auditors need evidence that a reviewer can trust without having been on site. Audit Edition runs offline on Android, geofences each capture, stamps every photo with GPS, time and a SHA-256 hash at the shutter, routes findings through multi-level review, and keeps the evidence in write-once storage for six years.

Fed by VB engineering Safety audits and risk AMC · HAZOP study

Explore InspectWin™ Audit Edition on wistwin.in ↗

L5

Compliance and ESG

Regulation, reporting and continuous safety

L5 · Compliance and ESG

TrusTwin™

Regulatory controls, monitored every day

TrusTwin maps each regulation to the plant-floor control and the data that proves it, then shows every control as pass, due or non-conformity, with an alert when one drifts. It carries revised Schedule M (2024) for pharma, BRSR Core and IATF 16949:2016, and builds the audit pack in one step instead of a fortnight of evidence gathering by hand.

Fed by VB engineering HAZOP study · Safety audits and risk AMC

Explore TrusTwin™ on wistwin.in ↗

L5 · Compliance and ESG

ImpacTwin™

ESG and BRSR reporting from source data

ImpacTwin calculates Scope 1, 2 and 3 emissions with India-specific grid factors, aggregates all nine BRSR principles, and traces every disclosed figure back to the meter, system or document it came from. One dataset produces the SEBI filing, the board PDF and the investor deck, and every number survives an auditor's question.

Explore ImpacTwin™ on wistwin.in ↗

L5 · Compliance and ESG

AviraTwin™

Gas leaks seen while they are still small

Quarterly handheld surveys leave months unwatched. AviraTwin runs wireless sensors around the clock for CO, methane, H₂S, ammonia, chlorine and VOCs, raises a trend-based pre-alarm while a leak is still below the alarm threshold, raises its sensitivity after hours when fewer people are on the floor, and opens a CAPA record automatically.

Fed by VB engineering HAZOP study

Explore AviraTwin™ on wistwin.in ↗

All modules at a glance (table)
Module list as published on wistwin.in/platform, October 2026.
ModuleLayerWhat it does for the plantModule page
AssetTwin™L1 · FoundationOne asset register for the whole plantwistwin.in ↗
ConnecTwin™L2 · Telemetry and field dataConnects old and new machines without touching the PLCwistwin.in ↗
SmarTwin™L2 · Telemetry and field dataLive OEE while the shift is still runningwistwin.in ↗
ElecTwin®L2 · Telemetry and field dataElectrical field data, captured once and ready to modelwistwin.in ↗
PlanTwin™L3 · SpatialYour plant in 3D, with the production plan running on itwistwin.in ↗
VolTwin™L4 · Operational intelligenceWhere every unit of electricity goeswistwin.in ↗
PredicTwin™L4 · Operational intelligenceFailures predicted, spares already stagedwistwin.in ↗
InsighTwin™L4 · Operational intelligenceWhy it happened, in plain wordswistwin.in ↗
InspectWin™L4 · Operational intelligenceInspection, testing and maintenance, audit-readywistwin.in ↗
InspectWin™ Audit EditionL4 · Operational intelligenceFor teams that audit sites they do not ownwistwin.in ↗
TrusTwin™L5 · Compliance and ESGRegulatory controls, monitored every daywistwin.in ↗
ImpacTwin™L5 · Compliance and ESGESG and BRSR reporting from source datawistwin.in ↗
AviraTwin™L5 · Compliance and ESGGas leaks seen while they are still smallwistwin.in ↗

Enquire now Platform overview on wistwin.in ↗

Engineering into the twin

Which VB engineering service feeds which Wistwin module?

Every VB engineering deliverable has a home in Wistwin. Field data from an arc flash study goes into ElecTwin and its labels into InspectWin; a LiDAR scan becomes the 3D base of PlanTwin; as-built drawings populate AssetTwin; HAZOP and audit findings are tracked to closure in InspectWin and TrusTwin.

Intensity-coloured LiDAR point cloud of a plant interior with scan positions marked, captured by VB and loaded into the plant's digital twin
A VB point cloud: the spatial base for PlanTwin and AssetTwin.
VB engineering serviceWhat it producesWhere it lives in Wistwin
Arc flash studyField data, ETAP or SKM model, labels with study datesElecTwin® InspectWin™
Power system studiesLoad flow, short circuit and power quality resultsElecTwin® VolTwin™
LiDAR scanningRegistered point cloud and 3D modelPlanTwin™ AssetTwin™
As-built engineeringVerified P&IDs, single line diagrams, GA drawings, equipment listsAssetTwin™
HAZOP studyDeviations, recommendations, action registerTrusTwin™ InspectWin™
Safety audits and risk AMCFindings, photo evidence, closure recordsInspectWin™ Audit Edition

Two VB programmes run the hand-over end to end: VB AssetTwin (LiDAR and as-built to a twin-ready asset baseline) and VB Arc360 (the five-year arc flash programme, with labels tracked in InspectWin).

Enquire now

Your starting point

Where should your plant start with Wistwin?

Most plants start at the asset register (AssetTwin) and add the module that answers their most urgent pressure: InspectWin and TrusTwin for audits, SmarTwin and PredicTwin for downtime, VolTwin for energy, ImpacTwin for BRSR, ElecTwin for electrical safety, AviraTwin for gas.

  1. RegisterAssetTwin builds the asset hierarchy, from the ERP, spreadsheets or a VB as-built and scan.
  2. ConnectConnecTwin and SmarTwin bring live machine data; ElecTwin brings the electrical system.
  3. SeePlanTwin puts the plant in 3D and runs the production plan on it.
  4. UnderstandVolTwin, PredicTwin, InsighTwin and InspectWin turn data into actions.
  5. ProveTrusTwin, ImpacTwin and AviraTwin keep compliance, ESG and gas safety continuous.

For a scored maturity report, take the free DMM Check™ on wistwin.in: 12 questions, about 4 minutes, a two-page report with the three modules to start with.

Find your starting layer

Four answers you already know. The starting layer and modules come back instantly.

Start withL1 Foundation
Modules
Why
VB engineering

A starting point from four answers, not an assessment.

Why it holds up

Why a twin built by plant engineers works differently

It starts from verified data

VB's scans, as-builts and electrical surveys are checked against the plant before they enter the twin, so the twin is not built on a drawing that stopped matching years ago.

It grows one layer at a time

No big-bang roll-out. Each layer answers one pressure first; the next layer reads what the last one built.

It works on old plants

Clamp-on sensing, offline capture and read-only connections mean brownfield plants join without shutdowns or PLC changes.

It speaks to engineering tools

ElecTwin exports to ETAP, SKM, CYME and EasyPower; AssetTwin and PlanTwin sync with SAP, Oracle and Tally.

Enquire now

VB 3D model of an evaporator train with vessels, columns and colour-coded piping, the kind of model PlanTwin renders in the browser
A VB 3D model: the spatial layer PlanTwin brings to life.

Questions

Questions plants ask VB about Wistwin

What is Wistwin?

Wistwin® is the industrial digital twinning platform developed by VB Group. It keeps a live digital copy of a plant: every asset, its live data, its position in 3D and its compliance record. It has 12 modules in five layers, and plants adopt it one layer at a time. Product details are on wistwin.in.

What is a digital twin of a plant?

A digital twin is a live digital model of a physical plant that is kept current by data from the plant itself. A drawing describes the plant as designed; a twin describes it as it is today. In Wistwin the twin starts with the asset register and grows to include machine signals, a 3D model, analytics and compliance records.

How many modules does Wistwin have, and how are they grouped?

Twelve modules in five layers: L1 Foundation (AssetTwin), L2 Telemetry and field data (ConnecTwin, SmarTwin, ElecTwin), L3 Spatial (PlanTwin), L4 Operational intelligence (VolTwin, PredicTwin, InsighTwin, InspectWin) and L5 Compliance and ESG (TrusTwin, ImpacTwin, AviraTwin). InspectWin also has an Audit Edition for teams auditing sites they do not own.

Can a plant start with one module?

Yes, and most do. A plant usually starts with AssetTwin, because every other module reads the asset register, then adds the module that answers its most urgent pressure: InspectWin for audits, SmarTwin for downtime, VolTwin for energy cost, ImpacTwin for BRSR. Each layer is meant to pay for itself before the next is added.

Does Wistwin need new sensors on old machines?

Not usually. ConnecTwin reads existing controllers over OPC UA, Modbus, Siemens S7, EtherNet/IP and 40+ other drivers. For machines with no digital port it fits clamp-on current sensors outside the panel, so there is no PLC change and no panel modification. The connection is read-only.

How is VB AssetTwin different from the AssetTwin module?

VB AssetTwin is VB Engineering's programme that captures the plant with LiDAR scanning and as-built drawings. AssetTwin™ is the Wistwin module that holds the resulting asset register. The programme produces the data; the module keeps it live. See VB AssetTwin.

How does ElecTwin data get into ETAP or SKM?

ElecTwin captures each electrical component against a modelling-grade template with photos of the nameplate and settings, then exports the structured network to ETAP, SKM, CYME or EasyPower through documented import routes, or as Excel, CSV or JSON. VB uses it as stage one of every arc flash study.

How does Wistwin track arc flash label study dates?

NEC 2026 Article 110.16(B) requires the study date on the arc flash label. InspectWin holds every label against its asset with the study date and change log, and alerts before the five-year review falls due, so a reassessment is a calendar entry rather than a surprise at inspection. It runs inside the VB Arc360 programme.

Which industries use Wistwin?

Wistwin runs in pharma and API, specialty chemicals, steel and cement, food and beverage, FMCG and textiles plants, and its electrical and inspection modules support VB's data centre, power and BESS, and oil and gas work. 78 plants run on Wistwin, as published on wistwin.in in October 2026.

How do we get a Wistwin demo?

Use the Enquire now button on this page and name the layer or module you are interested in. A VB engineer replies with a demo slot and the questions needed to scope a pilot. For a free self-assessment first, take the DMM Check™ on wistwin.in.

Wistwin® by VB

One living twin of your plant, built by the engineers who know it.

Tell us your industry and the pressure you want solved first. A VB engineer replies with the starting layer, a demo slot and what a pilot needs from site.

Enquire now

Prefer email? Write to connect@groupvb.com with "Wistwin" in the subject line. More VB products on the products page.

Wistwin®: 12 modules, one living twin of your plant. Start with one layer.

Enquire now